99.8%
Defect detection rate
Seal, label, and fill
< 1ms
Inspection cycle time
Per bag at full line speed
4K
Camera resolution
Per inspection zone
0
False reject floor
Tuned per product profile
AI inspection. Automatic rejection.
Four engineering decisions that catch every defect before it reaches the consumer.
4
Inspection zones max
Multi-Zone Vision Inspection
Up to four independently controlled camera zones inspect seal integrity, label placement, fill level, and bag geometry simultaneously. Each zone has its own lighting, lens, and processing unit — a failure in one zone never masks a defect in another.
AI
Defect classification
AI-Powered Defect Classification
The onboard vision processor classifies defects by type — weak seal, misplaced label, under-fill, or torn film — and logs each event with a timestamp and image. Quality engineers get a full defect report per shift without manual sampling.
200ms
Reject divert time
Automatic Reject & Divert
A high-speed pneumatic diverter removes defective bags from the line within 200ms of detection — before they reach the case packer. The divert gate position, timing, and acceptance criteria are all set from the HMI with no field adjustments.
60 sec
SKU changeover time
Product Changeover via SKU Recall
Every inspection parameter — thresholds, lighting intensity, reject criteria — is stored per SKU and recalled from the HMI in under 60 seconds. Operators changing from a standard sandwich loaf to a seeded baguette bag do not re-teach the system.
Equipment this upgrade works on.
LeMatic Bagging & Slicing Lines
Full LX-series line integration
- Direct LIN data integration
- HMI SKU recall sync
- Reject diverter included
- Line OEE reporting
Line Compatibility
Mounts above any conveyor-fed packaging line.
99.8%
Defect detection rate
<1ms
Per-bag inspection time
Machine Compatibility
Works with your existing packaging line.
Compliance & Certification